Chicken manure
Poultry manure with bedding and controlled impurities
01 · Complete production solution
Manure Dewatering + Composting Solution
Converts variable organic feedstock into a more stable, manageable fertilizer product through a coordinated treatment process.
02
Project definition
Quick answer
Start with material condition, product specification and operating plan before selecting equipment.
SolutionManure Dewatering + Composting Solution
Primary feedChicken manure, Cow dung, Pig manure
Finished productSeparated solids and managed liquid stream
Process routeFeed equalization → Solid-liquid separation → Solid handling → Liquid collection
CapacityProject-specific; confirmed by mass balance
VoltageConfirmed for the destination country
AutomationManual-assisted, coordinated automatic or integrated
Project scopeProcess, equipment, controls, layout and service as agreed
One connected process, not isolated machines
Published ranges support planning; final specifications follow the material, site and local-standard review.
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Feedstock readiness
Suitable raw materials
Each material card combines the project requirement with a realistic visual reference.
Cow dung
Cattle manure collected for dewatering or composting
Pig manure
High-moisture livestock manure requiring conditioning
Crop straw & biomass
Chopped stalks, husks and agricultural residues
Food / agro-industrial waste
Food residues, spent grain or processing by-products
Digestate / organic sludge
Wet organic solids requiring separation and stabilization
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Moisture
Measure free water and seasonal variation.
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Particle condition
Confirm size, lumps, fibers and abrasiveness.
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Impurities
Identify stones, metal, plastics or insolubles.
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Storage behavior
Review caking, odor, flow and biological stability.
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Market output
Target finished product
The line is configured backward from the required product and packaging standard.
Product sample
required
required
Target product
Separated solids and managed liquid stream
Moisture reduction, recovery route and downstream readiness
Representative material reference. Replace with an approved finished-product photograph.Product formSeparated solids and managed liquid stream
Quality basisMoisture reduction, recovery route and downstream readiness
PackagingSmall bag, big bag, bulk or filling format by project
SamplingAgreed location, method and acceptance criteria
TraceabilityRecipe, batch and operating records when configured
Design priorities
- Stable quality across operating shifts
- Practical storage and dispatch
- Safe operator and maintenance access
- Local environmental compliance
- Expansion-ready interfaces when required
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Production sequence
Process flow
Every stage is sized against its inlet, outlet and recycle duty.
01
Feed equalization
Protect the next process stage
02
Solid-liquid separation
Separate free liquid from wet organic feed
03
Solid handling
Protect the next process stage
04
Liquid collection
Protect the next process stage
StagePurposeInputEquipmentOutputCritical control
1. Feed equalizationProtect the next process stageMaterial from the previous stageDewatering MachineConditioned material for the next stageFlow stability, condition and interface
2. Solid-liquid separationSeparate free liquid from wet organic feedEqualized slurry with controlled debrisSolid-Liquid SeparatorSeparated solids and collected liquidFeed consistency, screen condition and separation rate
3. Solid handlingProtect the next process stageMaterial from the previous stageMobile Compost TurnerConditioned material for the next stageFlow stability, condition and interface
4. Liquid collectionProtect the next process stageMaterial from the previous stageSemi-Wet Material CrusherConditioned material for the next stageFlow stability, condition and interface
Process balance rule
The final throughput is limited by the complete mass balance—including moisture change, recycle, storage buffers and packaging—not one machine’s nominal number.
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Line architecture
Equipment configuration
Open each machine page for its role and selection boundary.
Integrated equipment
Dewatering Machine
Reduces free liquid and prepares wet organic feedstock for composting or further treatment.
View details →Integrated equipment
Solid-Liquid Separator
Reduces free liquid and prepares wet organic feedstock for composting or further treatment.
View details →Integrated equipment
Mobile Compost Turner
Controls aeration, mixing and heat release during the biological stabilization stage.
View details →Integrated equipment
Semi-Wet Material Crusher
Reduces feed material to a controlled particle size for stable downstream processing.
View details →
Integrated equipment
Fertilizer Packing Machine
Completes accurate filling, bag handling and end-of-line preparation for dispatch.
View details →07
Scalable planning
Capacity & operating options
Use these as planning bands only. Final capacity follows the verified mass balance and operating schedule.
≤1 T/H planning band
Compact equipment and more manual-assisted handling where the mass balance supports it.
- Confirm inlet and finished-product basis
- Balance utilities, labor and buffers
- Reserve only validated expansion interfaces
1–5 T/H planning band
Coordinated commercial line with balanced buffers, utilities and controls.
- Confirm inlet and finished-product basis
- Balance utilities, labor and buffers
- Reserve only validated expansion interfaces
≥5 T/H planning band
Higher-duty configuration requiring confirmed recycle, thermal and logistics capacity.
- Confirm inlet and finished-product basis
- Balance utilities, labor and buffers
- Reserve only validated expansion interfaces
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Site engineering
Plant layout
Concept arrangements show the route; final 2D and 3D drawings require the actual site and approved equipment schedule.
01Feed equalization
02Solid-liquid separation
03Solid handling
04Liquid collection
Material flow →Dimensions, elevations, aisles, foundations and utilities are issued only after site engineering.
Illustrative production-line view. A project-specific 3D model has not been supplied.
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Customized design
Adapt the arrangement to the land size and building.
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Material flow
Keep the production route direct and efficient.
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Equipment spacing
Reserve operation, lifting and maintenance access.
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Local compliance
Coordinate structure, fire, drainage and discharge.
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Operating boundary
Utility requirements
Utilities are calculated from the final equipment schedule and local conditions.
01
Electricity
Voltage, frequency, connected load and transformer margin
02
Water
Process, cleaning and treatment requirements where applicable
03
Heat source
Fuel and hot-air system when thermal conditioning is used
04
Compressed air
Packing, valves and instruments where required
05
Workshop
Clear height, foundations, access, ventilation and drainage
06
Operators
Shift staffing based on automation and local handling
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Stable production
Quality & environmental control
Control points are selected from the real material risks and product standard.
01
Dosing control
Verify formula inputs, calibration and recipe permissions.
02
Dust capture
Control transfer, mixing, screening and packing points.
03
Product sampling
Define representative sampling and acceptance criteria.
04
Cross-contamination
Plan clean-out and sequence changes between products.
05
Interlocks
Coordinate starts, stops, levels and fault protection.
06
Production records
Retain batch and operating data when required.
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Budget planning
Investment factors
Compare proposals only after aligning process boundary, local scope and acceptance criteria.
Material pretreatmentTarget capacityCore process routeFinishing systemEnvironmental controlsAutomation levelPacking & local scopePROJECT COST
What determines the investment?
- Raw-material variability and required pretreatment
- Finished-product specification and operating hours
- Core processing, recycle and storage buffers
- Drying, cooling, screening or filtration duty
- Dust, odor, exhaust and wastewater controls
- Automation, packing and finished-product logistics
- Country, freight, installation and civil-work boundary
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Three planning levels
Configuration options
The final equipment list remains project-specific at every automation level.
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Comparable evidence
Project cases
Cases are linked only when their material and core process are relevant.
No verified matching case is published yet
A relevant case requires the same material, product, capacity and core process. We do not substitute an unrelated project.
Request a reference review14
Engineering rationale
Why this process
The route is built around the required material transformation and the next stage’s inlet condition.
01
Why feed equalization?
Protect the next process stage. The critical review covers flow stability, condition and interface.
02
Why solid-liquid separation?
Separate free liquid from wet organic feed. The critical review covers feed consistency, screen condition and separation rate.
03
Why solid handling?
Protect the next process stage. The critical review covers flow stability, condition and interface.
04
Why liquid collection?
Protect the next process stage. The critical review covers flow stability, condition and interface.
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Buyer questions
Frequently asked questions
These answers define the next engineering step without inventing fixed specifications.
Can the raw material enter the line directly?
Only after moisture, particle size, impurities and pretreatment readiness are confirmed.
Is every listed stage mandatory?
No. The final route is simplified or expanded according to the material and product specification.
How is the final capacity confirmed?
Capacity follows the mass balance, operating hours, recycle load and the slowest connected stage.
Can existing equipment be reused?
Yes, after checking condition, duty, interfaces, controls, elevation and compatibility with the new mass balance.
Can the line be expanded later?
Yes, when space, conveyors, utilities, controls and structural loads reserve the correct interfaces.
What utilities should I provide?
Send local power, fuel, water, compressed-air and environmental conditions for engineering review.
How many operators are required?
Staffing depends on automation, shifts, storage, loading and the local handling method.
Do you provide installation and training?
The project scope can include layout coordination, installation guidance, commissioning and operator training.
What is needed for a quotation?
Send raw-material data, target product, capacity, site, utilities, packaging and preferred automation.
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Start the engineering study
Get a customized production line design
Required project fields are standardized for engineering review and lead routing.