Indonesia · 3 T/H · Chicken manure
Indonesia 3 T/H Chicken Manure Disc Granulation Line
A disc-granulation route for fermented chicken manure, configured around controlled feeding, mixing, granulation and finishing.
View details →01 · Complete organic fertilizer solution
Organic Fertilizer Production Line
Convert livestock manure, crop residues and other suitable organic feedstocks into stable powder or granular fertilizer through a coordinated process from fermentation to packing.
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Project quick answer
Define the production basis before selecting equipment
Published ranges support planning. Final figures are issued after material, mass-balance and site review.
Suitable feedstockLivestock manure, agricultural residues and compatible organic solids
Published capacity1–20 t/h
ConstructionCarbon steel Q235 / alloy
Voltage / frequency220 / 380 / 415 / 440 / 480 V · 50 / 60 Hz
Finished productPowder or granules (sphere, cylinder and other configured forms)
Granule targetConfirmed by market requirement and formulation
AutomationManual-assisted, semi-automatic or PLC-integrated
Plant footprintConfirmed by process route, storage and local site
Labor planDefined from automation, shifts and material handling
Delivery scopeEquipment supply or turnkey engineering support
From stabilized organic material to market-ready fertilizer03
Feedstock assessment
Suitable raw materials
The same equipment list cannot be copied across materials; moisture, structure and contaminants change the route.
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Chicken manure
High moisture; bedding and odor control may be required.
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Cow dung
Often benefits from bulking agents and moisture adjustment.
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Pig manure
Pretreatment and odor management depend on collection method.
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Sheep & goat manure
Usually fibrous; crushing duty follows fermentation condition.
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Agricultural waste
Straw or biomass may supply structure and carbon balance.
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Food / organic residues
Impurity removal and recipe control require project review.
Feedstock characteristics to confirm
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Initial moisture
Measured range and seasonal variation
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Organic content
Carbon-to-nitrogen balance and degradability
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Impurities
Plastic, stone, metal, sand or bedding
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Storage behavior
Odor, leachate, bridging and secondary pollution
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Pretreatment
Dewatering, crushing, blending or inoculation
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Product specification
Target finished product
Choose the sales form first; product targets determine granulation and finishing duty.
Final product
Powder or Granular Organic Fertilizer
Granule size, final moisture, strength, appearance and packaging are defined with the buyer’s market specification.
Product formPowder or granules
Granule sizeCustomized to market requirement
Final moistureConfirmed against storage and packing needs
Organic matterDepends on raw material and formula
AppearanceUniform brown or dark-brown product
PackagingSmall bags, big bags or bulk
Typical applications
- Field and cash-crop fertilization
- Vegetable and horticultural production
- Orchards, landscaping and gardening
- Soil organic-matter improvement
- Commercial organic fertilizer sales
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Material transformation
Complete process flow
Each stage protects the next one. The final route may remove or add stages after engineering review.
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Material reception
Balance moisture, remove visible contaminants and stabilize the feed.
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Aerobic fermentation
Control oxygen, temperature and moisture until the material is biologically stable.
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Crushing
Break agglomerates and prepare a consistent particle-size distribution.
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Formula mixing
Add return material or nutrients and homogenize the production recipe.
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Granulation
Form the prepared powder into the required organic fertilizer granules.
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Drying
Remove excess moisture while protecting granule quality.
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Cooling
Reduce product temperature before classification and storage.
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Screening
Separate qualified granules and return oversize or fines to the process.
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Coating
Apply anti-caking or functional surface treatment when required.
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Packing
Weigh, fill and prepare finished fertilizer for dispatch.
Critical process detail: aerobic fermentation
PurposeStabilize organic matter, reduce odor and prepare safe downstream processing
InputBlended organic feedstock with controlled moisture and structure
EquipmentTurner selected for windrow, groove or enclosed process route
OutputStable fermented material ready for curing, crushing or granulation
Control focusTemperature trend, moisture, oxygen, turning frequency and residence time
Release criterionDefined by maturity indicators and project quality plan
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Core line configuration
Equipment configuration
The table shows a complete granular route. Powder lines can finish after crushing, screening and packing.
StageMain equipmentFunction
Connected equipment, balanced duty, customized layout07
Scalable project design
Capacity options
Capacity bands are used for preliminary planning only; final output follows a mass balance and equipment duty review.
Compact line
Small farms, demonstration plants and staged investment
- Simple material handling; manual-assisted or semi-automatic
- Final capacity confirmed by feedstock and operating hours
- Layout can reserve future expansion
Standard commercial line
Continuous commercial production with balanced finishing
- More buffers, stable recycle and coordinated controls
- Final capacity confirmed by feedstock and operating hours
- Layout can reserve future expansion
Large integrated plant
Regional waste treatment and high-volume fertilizer production
- Parallel preparation, higher automation and expanded environmental systems
- Final capacity confirmed by feedstock and operating hours
- Layout can reserve future expansion
Manufacturer-published reference
View source page ↗Organic Fertilizer Production Line
Published capacity1–20 t/h
ConstructionCarbon steel Q235 / alloy
Voltage / frequency220 / 380 / 415 / 440 / 480 V · 50 / 60 Hz
Published product formPowder or granules (sphere, cylinder and other configured forms)
The published 1–20 t/h range is a complete-line family range. Actual saleable output depends on incoming moisture, fermentation loss, recycle, operating hours and the selected equipment schedule.
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Site engineering
Plant layout
We provide coordinated 2D and 3D layout design according to the process route and site conditions.
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Customized design
Adapt the arrangement to the land size and building
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Material flow
Keep the production route direct and efficient
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Equipment spacing
Reserve operation, lifting and maintenance access
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Local compliance
Coordinate structure, fire, drainage and discharge
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Operating boundary
Utility requirements
Utilities are confirmed from the final equipment list, local standard and production schedule.
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Electricity
Voltage, frequency, installed load and transformer margin
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Water
Moisture adjustment, cleaning and treatment requirements
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Fuel / heat source
Natural gas, diesel, biomass or another approved source if drying is used
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Compressed air
Packing, valves and instruments where applicable
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Workshop
Clear height, ventilation, drainage, access and foundations
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Operators
Shift staffing based on automation and local handling method
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Budget planning
Investment factors
A responsible quotation separates equipment scope, civil works, utilities, environmental systems and service.
PROJECT COSTCapacity & shiftsFeedstock pretreatmentGranulation routeDrying and air systemAutomation levelPacking formatCountry and site conditions
What determines the investment?
- Actual material condition and pretreatment duty
- Powder or granular finished product
- Required throughput and annual operating hours
- Drying, cooling, screening and recycle scope
- Dust, odor, exhaust and wastewater controls
- Automation, storage, packing and palletizing
- Local fabrication, freight, installation and civil works
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Three planning levels
Configuration options
Select the operating philosophy first; the final equipment list is still engineered around the material.
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Process rationale
Why this process
The sequence solves biological stability first, then product form and market quality.
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Why ferment first?
Fermentation stabilizes organic matter and prepares the material for dependable crushing, mixing and storage.
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Why control moisture?
Moisture affects aeration, granulation, dryer duty, storage behavior and final product stability.
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Why mix before granulation?
Recipe uniformity protects granule formation and finished nutrient consistency.
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Why granulate?
Granules improve handling, packaging, application consistency and commercial presentation.
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Why screen and recycle?
Classification protects product size while returning usable material to the process.
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Why engineer the whole line?
A balanced line prevents one stage from creating blockages, quality loss or excess energy use downstream.
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Verified references
Project cases
Only documented location, material, capacity and route facts are presented.
India · 2 T/H · Cow dung
India 2 T/H Cow Dung Organic Fertilizer Line
A stirring-granulation organic fertilizer line developed around local cow dung feedstock and the required finished granule.
View details →Liberia · 1–2 T/H · Composted organics
Liberia 1–2 T/H Composted Organic Fertilizer Line
A compact stirring-granulation configuration without a cooling stage, matched to the project’s process boundary.
View details →14
Buyer questions
Frequently asked questions
These answers define the next engineering step rather than promising one fixed configuration.
Can fresh manure enter the granulation line directly?
Usually not. Fermentation readiness, moisture and impurities must be checked before crushing or granulation.
How long does fermentation take?
It depends on material, climate, turning method, moisture, aeration and maturity target; it is confirmed by the process design.
Can I produce powder first and add granulation later?
Yes. A staged layout can reserve conveying, utilities and space for future granulation and finishing.
Is drying always required?
Not always. It depends on feed moisture, granulation method, final moisture and storage requirement.
Which granulator should I choose?
Disc, stirring, rotary drum and extrusion routes fit different materials and products. Selection follows tests and market targets.
Can existing equipment be reused?
Yes, after checking duty, condition, interfaces, controls, elevation and compatibility with the new mass balance.
How many operators are needed?
The staffing plan depends on automation, shifts, storage, loading and local material-handling practice.
Do you provide installation and commissioning?
The project scope can include layout coordination, installation guidance, commissioning and operator training.
How are dust and odor treated?
Capture points and treatment are designed from the actual fermentation, crushing, drying, screening and packing emissions.
What is needed for a quotation?
Send feedstock type, moisture, daily quantity, product target, capacity, site, utilities and preferred packaging.
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Start the engineering study
Get a customized production line design
Required fields are standardized for engineering review and lead routing.