Alternative configuration
New-Type Organic Fertilizer Granulator
Forms conditioned fertilizer feed into market-ready granules with a selected shaping mechanism.
View details →Fertilizer Granulation EquipmentConfigurable system
Disc Granulator
Inclined rotating disc; pellet size set by disc angle and rim height. Selection is based on the material, capacity and connected process—not a catalogue number alone.
RoleFresh fertilizer granules for finishingConfigurationPublished model rangeIntegrationComplete-line ready
Equipment appearance reference · final configuration varies
✓
Process fit
Selected for the real material
✓
Stable flow
Matched upstream and downstream
✓
Maintainability
Access and wear parts considered
✓
Controls
Interlocks planned with the line
✓
Support
Installation and commissioning scope
01
Application boundary
Who is this machine for?
Recommended when
- Organic, compound and mineral fertilizer granulation
- The feed condition is measured and repeatable
- The adjacent stages can be balanced to the same duty
- Maintenance access and local utilities are defined
Review carefully when
- Unstable formulation or uncontrolled feed moisture
- Raw material varies without a buffer or pretreatment plan
- Only nominal capacity is known
- Dust, odor, liquid or heat balance is not defined
02
Equipment overview
Process role and working principle
Mechanical motion and controlled moisture form and densify granules
Forms conditioned fertilizer feed into market-ready granules with a selected shaping mechanism. The machine is engineered around the actual duty so material residence, transfer and control logic stay compatible with the next stage.
Engineer’s note
Final model, motor, dimensions and wear configuration should be issued only after feed tests or a documented material review.
03
Working sequence
How material moves through the equipment
1
Controlled feeding
The inlet stabilizes the duty.
2
Material engagement
Operating settings are tuned to the real feed.
3
Primary processing
Operating settings are tuned to the real feed.
4
Condition monitoring
Operating settings are tuned to the real feed.
5
Stable discharge
Operating settings are tuned to the real feed.
6
Transfer to next stage
The outlet is matched to downstream handling.
04
No invented specifications
Technical selection framework
Raw materialPrepared powder or conditioned fertilizer mix
Inlet conditionMoisture, particle size, bulk density and contaminants
Required dutyHourly throughput and operating schedule
Product targetFresh fertilizer granules for finishing
UtilitiesVoltage, fuel, water and compressed air as applicable
Model / power / sizeIssued after engineering confirmation
Information to send
- Material photos and lab data
- Hourly or daily production target
- Upstream and downstream equipment
- Available layout and elevation
- Local electrical and environmental standard
05
Published model data
Official reference specifications
The table below is reproduced from the referenced manufacturer page and remains subject to project confirmation.
Manufacturer-published reference
View source page ↗Disc / Pan Granulator
Capacity0.02–6 t/h
Power0.55–18.5 kW
Disc diameter500–3,600 mm
Typical adjustable disc angle40–55°
| Model | Disc diameter (mm) | Edge height (mm) | Speed (r/min) | Power (kW) | Capacity (t/h) | Dimensions (mm) |
|---|---|---|---|---|---|---|
| SXYZ-500 | 500 | 200 | 32 | 0.55 | 0.02–0.05 | 650 × 600 × 800 |
| SXYZ-600 | 600 | 280 | 33.5 | 0.75 | 0.05–0.1 | 800 × 700 × 950 |
| SXYZ-800 | 800 | 200 | 21 | 1.5 | 0.1–0.2 | 900 × 1000 × 1100 |
| SXYZ-1000 | 1000 | 250 | 21 | 1.5 | 0.2–0.3 | 1200 × 950 × 1300 |
| SXYZ-1200 | 1200 | 250 | 21 | 1.5 | 0.3–0.5 | 1200 × 1470 × 1700 |
| SXYZ-1500 | 1500 | 300 | 21 | 3 | 0.5–0.8 | 1760 × 1500 × 1950 |
| SXYZ-1800 | 1800 | 300 | 21 | 3 | 0.8–1.2 | 2060 × 1700 × 2130 |
| SXYZ-2000 | 2000 | 350 | 21 | 4 | 1.2–1.5 | 2260 × 1650 × 2250 |
| SXYZ-2500 | 2500 | 450 | 14 | 7.5 | 1.5–2 | 2900 × 2000 × 2750 |
| SXYZ-2800 | 2800 | 450 | 14 | 11 | 2–3 | 3200 × 2200 × 3000 |
| SXYZ-3000 | 3000 | 450 | 14 | 11 | 2–4 | 3400 × 2400 × 3100 |
| SXYZ-3600 | 3600 | 450 | 13 | 18.5 | 4–6 | 4100 × 2900 × 3800 |
Published values are reference data. Final duty, configuration and acceptance values are confirmed against the material, operating hours, local utilities and complete-line mass balance.
06
Maintainable construction
Key assemblies
01
Conditioned feed inlet
Feed chute with a small pre-mixer, so binder and fines reach the disc already damp and evenly blended.
02
Granulation chamber
Inclined pan with a bolted rim; rim height and disc angle set the rolling path that fixes pellet size.
03
Drive assembly
Gearbox and motor mounted under the pan with a torque margin for starting on a full load of damp material.
04
Discharge and recycle interface
Scraper blade at the pan edge and a chute back to the recycle conveyor, so oversize and fines return without manual handling.
07
Plant integration
Position in a complete production line
Conveying, buffers, dust control and automation are finalized with the plant layout.
08
Related equipment
Compare options in the same process family
Alternative configuration
Rotary Drum Granulator
Forms conditioned fertilizer feed into market-ready granules with a selected shaping mechanism.
View details →
Alternative configuration
Organic Fertilizer Rotary Drum Granulator
Forms conditioned fertilizer feed into market-ready granules with a selected shaping mechanism.
View details →
Alternative configuration
Double Roller Extrusion Granulator
Forms conditioned fertilizer feed into market-ready granules with a selected shaping mechanism.
View details →09
Selection FAQ
Questions engineers answer before quotation
Which model is suitable for my material?
Model selection follows material condition, capacity, operating hours and the connected process. Send representative data or samples for confirmation.
Can this machine fit an existing production line?
Usually, after checking inlet and outlet height, capacity, controls, utilities, access and the duty of adjacent stages.
What is included in the final technical proposal?
The confirmed proposal can include model, process duty, motor and utility data, interface dimensions, scope boundary and service plan.
Can wear parts and maintenance be planned in advance?
Yes. Material abrasiveness, operating schedule and local service conditions are used to define wear parts and recommended spares.
10
Related evidence
Continue the technical review
Selection guide
Use the decision criteria before fixing a granulation or process mechanism.
Read the guide →Complete solutions
See how the equipment connects to upstream and downstream stages.
Explore solutions →Project records
Filter cases by material, product, capacity, location and technology.
Browse cases →11
Equipment inquiry
Request a model recommendation
Published ranges support preliminary comparison; the approved proposal controls final model, power, dimensions and weight.
Project consultation
Discuss your projectBuild the right line around your material
Share moisture, composition, output target, final product and site constraints. Our engineers will propose a practical configuration.
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